Low Carbon Steel Cold Rolling Mill

• Customized: Customized
• Condition: New
• Power Source: Electric
• Automatic Grade: Automatic
• Type: Steel Rolling Equipment
• Certification: ISO, SGS
• Model NO.: 2Hi, 4Hi, 6Hi, 8Hi, 12Hi, 18Hi, 20Hi
• Raw Material: Pickled Hot Rolled Low Carbon Steel
• Material Grade: SAE1006/1008/1010 En1011:Dd11/Dd12/Dd13 DIN1614:St
• Final Thickness: 0.15mm-0.5mm
• Entry Thickness: 1.2mm-2.5mm
• Coil Width: 650mm-1050mm
• Max. Coil Weight: 30 Tons
• Annual Capacity: 220000 Tons
• Inner/Outer Dia. of Incoming Coil: 610-760mm/850-2100mm
• Inner/Outer Dia. of Output Coil: 610mm/850-2100mm
• Max. Rolling Speed: 1200m/Min.
• Transport Package: Container or in Bulk
• Specification: 2Hi, 4Hi, 6Hi, 8Hi, 12Hi, 18Hi, 20Hi
• Trademark: Moran
• Origin: China
• HS Code: 845522100
• Production Capacity: 10 Sets/Year

Product Description

Low Carbon Steel Cold Rolling Mill 

General Introduction
The cold rolling mill for low carbon steel strips is to roll hot rolled coils with the thickness of 1.2~2.5mm into high precision cold rolled coils with the thickness of 0.15~0.5mm through several time of rolling. The scale of the cold rolling production line is a production of 200 thousand tons of cold rolled steel coils per year. It adopts the UCM-type single-stand 6-roll reversible cold rolling mill. The work roll of the rolling mill is equipped with positive and negative bending. The intermediate roll is equipped with positive bending and twitch. The uncoiler is equipped. Both front and rear frames are equipped with coiler, thickness gauge, etc., which can realize large tension rolling and guarantee high-speed and stable production with specified thinness.

 3. Technical data of the 1200mm 6-High Reversing Cold Rolling Mill 

No	Specification	Data
1	Specification   of Rolling Mill	F1150/F420/F350x1380mm
2	Max   Rolling Pressure	12000KN
3	Max   Rolling Torque	73KN.m
4	Max   Rolling Speed	1200 mpm
5	Max   threading speed	30 m/min.
6	Max   uncoiling speed	300m/min.
7	max. rolling speed	1200m/min.
8	Coiling tension	140~14KN
9	max. coiling speed	1250m/min.

3.Product Program

Standard of raw material 

Material quality	Pickled Hot Rolled Low Carbon Steel 1008/1010 EN1011:DD11/DD12/DD13 DIN1614:ST
Thickness	1.2mm-2.5mm
Coil Width	650mm-1050mm
Rolling diameter(interior /exterior)	Φ610-760mm/Φ850-2100mm
max. coil weight	30 tons

Standard of final products

 

Thickness	0.15-0.5mm
Coil Width	650mm-1050mm
Rolling diameter(interior/exterior)	Φ610-760mm/Φ850-2100mm
CPC centering control accuracy	±1mm
processing lubrication flow	8000 L/min.
max. coil weight	30 tons

Characteristics of the Cold Rolling Mill
1200 6-hi reversible cold rolling unit is the cold rolling production line with designed annual output of 200 thousand tons and adopts UCM-type single-stand mill. It rolls pickled hot rolled coils into cold hard coils. The unit is equipped with hydraulic AGC. The work roll is equipped with positive and negative bending and subsection cooling. The intermediate roll is equipped with the positive bending and moving, and the front and rear frames are equipped with double X-ray thickness gauge, etc. its Characteristics:

1.Uncoiler is equipped with CPC automatic centering function, which adopts EMG products from Germany, and improves the centering response speed and position control accuracy.
2.Rolling line adjustment equipment adopts stepwise wedge combination adjustment, and the input roll diameter can quickly and automatically control the stepwise wedge displacement of the oil cylinder drive to the right position, realizing automatic and quick adjustment of the rolling line;
3.Positive and negative bending of the work roll; the intermediate roll has transverse moving presetting, locking, and positive bending control measure. The bending roll can be controlled from single side; rollers are equipped with subsection cooling and roll shape adjustment. Multiple-plate-shape control measure is able to better control the plate shape of finished strips.
4.Double-station roll changing carriage is adopted, which realizes the swift changing between the work roll and the intermediate roll.
5.Roll system of the rolling mill, the turning roll, and the oil removal roll bearing adopt air-oil lubrication, which can prolong the bearing's life and reduce oil consumption, pollution and maintenance quantity with high lubrication efficiency.
6.X-ray thickness gauge is adopted, improving the thickness precision of finished strips.
7.The whole control system of the Six-High CRM adopts full digital AC driving devices, PLC Unit process control and remote communication network technology. The power supply and distribution, AC and AC motor control, PLC system, remote I / O system, AGC system and human machine interface (HMI) are integrated through two-level network. In the design, the interfaces between each system are designed in a unified way, so as to form the whole automatic control system of modern CRM.
8.The electric system takes safety protection measures of overload protection, strip breakage protection, emergency cut-off, etc.; the unit is equipped with functions of strip tail automatic deceleration, accurate stopping and multi-point stopping; coiler is equipped with functions of cycle memory, strip length calculation, and jaw accurate positioning.
9.AGC automatic system adopts "S7-400+FM458" structure, which makes the utmost use of the controller and matches the quick response of the high-speed rolling mill.
10.In the second-level automation controlled by AGC, rolling schedule is further improved.
11.All key components and parts of hydraulic system adopt import components and parts, which improves system reliability.
12.Hydraulic AGC system is equipped with advanced functions of constant roll gap control, constant roll force control, constant thickness control, mass flow control, thickness pre-control, tension/speed automatic control, etc. 

 

 

5. Sales Performance Table 

No	Year	Clients	Production Line Specification
1	2018	Hu Chi Minh City, Vietnam	1422 6            1422mm 6Hi Reversible Cold Rolling Mill ( Medium speed)
3	2018	Uzbekistan	1450mm               1450mm   6 Hi Cold Rolling Mill Unit( High speed)
14	2014	YKDongE YK Plate   Co., Ltd.	1450mm     1450mm 6 Hi reversible   cold rolling mill machine
15	2013	RTYunnan RT Steel   Co.,Ltd.	1450mm          1450mm   6 Hi reversible cold rolling mill machine
19	2012	YG                             Shandong YG Steel Co., Ltd.	1250mm1250mm 6 Hi reversible cold rolling mill   machine
21	2011	BS Bd Iron and Steel Products Co., Ltd.	1450mm                 1450mm 6 Hi reversible cold rolling mill machine
25	2010	SSShandong Dong'e SS Sheet Co.,   Ltd.	800mm         800 mm 6 Hi reversible cold rolling mill machine
26	2010	YKDongE YK Plate   Co., Ltd.	1250mm                     1250mm 6 Hi reversible cold rolling mill   machine
27	2009	LHChongqing LH   Metal Product Co,Ltd.	1150mm         1150mm  6 Hi reversible cold rolling mill machine
29	2009	FXLangfang FX   Metal Product Co.,Ltd.	450mm  450mm 6 Hi reversible cold rolling   mill  modification
35	2008	SJ    Tianjin SJ Steel Co, Ltd.	650mm              650mm 6 Hi reversible cold rolling mill
44	2005	LXBYTianjin LXBY Steel   Co.,Ltd.	1250mm 1250mm   6 Hi reversible cold rolling mill machine

The Range of Our Main Cold Rolling Mill, Cold Rolling Production Line

Specification   of Cold Rolling Mill
roller   Type	4-roller   , 6-roller, 8-roller, 12-roller, 20-roller cold rolling mill.
Stand   Type	single-stand  reversible cold rolling mill; tandem cold   rolling mill( from 3 stands to 6 stands)
Size   of finished products	Width:   from 350-1750mm; Thickness: from 0.1mm to 3.0mm
Application	our   range of products covers all areas of the cold rolling industry, suitable for   the production and upstream & downstream sectors of cold-rolled products   such as plain carbon steel, stainless steel, alloy steel coil and plate.

 

Some of our patens for your reference:

Our Advantage: 
1.professional supplier in Cold Rolling Mill Designing, Manufacturing, Installation & Commissioning.

2.Turnkey Solutions service to our company from factory design until trial production with mechanical, electrical and hydraulic integrated services

3. revamping and upgrading service to your current machine.

4. customize the machine according to your special requiremnents!